Operations & Manufacturing is where a lube-oil blend goes from approved recipe to released batch. Horizon OB shows what that gives the plant: fewer reblends, less wasted additive, no surprises in the lab, and one screen that tells you if the shift is on track.
OmniBlend Live spans three domains. This guide covers Operations & Manufacturing — the live plant floor; the other two extend the same system into intelligence and governance.
Schedule, blend, test and release — the live plant floor from kettle to released batch.
The recipe knowledge base, the financial value of every intervention, and the analytics that turn blend data into decisions.
How the plant connects to its core systems, and how the AI models are monitored, evaluated and kept trustworthy.
Modelled on a 25,000 MT/year blending operation. Every figure is traceable to a batch, a prediction and a lab result inside the system.
The same plant, the same people — but the guesswork, the late surprises and the manual chasing are gone.
The four tools carry every batch through the same journey — and hand the manager visibility and control at each step.
The supervisor selects the product and confirms base-oil and additive ratios against the approved master. The AI predicts the finished blend from the incoming material's certificate.
The batch is assigned to a kettle with its volume, inventory reserved and time slot locked — visible on the production pipeline board.
The blend runs against the target curve. Temperature, agitator speed and progress stream live; any drift raises an alarm immediately.
The lab logs the result; the system reconciles it against the prediction, confirms in-spec, and issues the Certificate of Analysis to release for packaging.
Not a feature list — the decisions each tool supports and the control it puts in your hands.
A production system has to be trustworthy. Here's how Operations & Manufacturing keeps you in control.
Blends are predicted before production, so a miss is caught at the recipe — not after the batch is made.
Every batch carries its prediction, lab COA and verdict end to end — audit-ready by default.
Tank days-of-cover and automatic reorders keep materials ahead of the schedule, so lines don't stop.
Each saving is derived from a real batch and its outcome — defensible numbers, not estimates.
The fastest way to understand Horizon OB is to open the live system and watch a batch move from schedule to release.
Open OmniBlend LiveBlending Intelligence is where recipe knowledge, financial value and analytics come together — so the plant knows which products and interventions actually move margin, and can prove it.
OmniBlend Live spans three domains. You're viewing Blending Intelligence — explore the others below.
Schedule, blend, test and release — the live plant floor from kettle to released batch.
The recipe knowledge base, the financial value of every intervention, and the analytics that turn blend data into decisions.
How the plant connects to its core systems, and how the AI models are monitored, evaluated and kept trustworthy.
Modelled on a 25,000 MT/year operation. The opportunity is sized per lubricant and reconciled against realised savings.
The intelligence already exists in the plant’s batches — it just hasn’t been organised, valued or made provable.
How the tools work together to turn data into a decision.
Every lubricant’s recipe, component roles and licensed chemistry are held as the single source of truth, synced with ERP.
The value pool is sized per lubricant with conservative–expected–optimistic envelopes, drillable to AI-vs-COA outcomes.
Realised savings are recorded batch by batch, each traced to the prediction and lab result behind it.
Not a feature list — the decisions each tool supports and the control it puts in your hands.
Financial claims only matter if they hold up. Here’s how Blending Intelligence keeps them defensible.
The value pool is computed per lubricant from real volumes and cost differentials.
Every realised saving links back to the batch, prediction and lab result.
Master data and costs stay in step with the system of record.
Every projection carries a conservative and optimistic bound, never a single fragile number.
Open the live system and drill from the portfolio value pool down to a single batch’s prediction and result.
Open OmniBlend LiveGovernance is how the plant connects to its core systems and keeps its AI honest — every model monitored, evaluated and held to account, with a fail-safe when something drifts.
OmniBlend Live spans three domains. You're viewing Governance — explore the others below.
Schedule, blend, test and release — the live plant floor from kettle to released batch.
The recipe knowledge base, the financial value of every intervention, and the analytics that turn blend data into decisions.
How the plant connects to its core systems, and how the AI models are monitored, evaluated and kept trustworthy.
Across a fleet of models serving the blend chain, every prediction is monitored against the lab result that follows it.
A model that quietly drifts is worse than no model. Governance makes the AI accountable and the connections reliable.
How the tools work together to turn data into a decision.
ERP, SCADA, LIMS and MES connectors feed the plant’s real data in, with live sync-health and topology.
Each model’s accuracy, drift and confidence is tracked against real outcomes across five tiers of detail.
Good predictions recalibrate the models; degrading ones auto-rollback and drifting ones trip a circuit-breaker.
Not a feature list — the decisions each tool supports and the control it puts in your hands.
Autonomy is only acceptable if it’s accountable. Here’s how Governance keeps the plant in control of its AI.
Every model is scored against the lab result that follows each prediction.
A drifting model suspends autonomy and escalates — it never fails quietly.
A model that degrades after an update reverts to its last validated version.
Every AI decision links to its inputs and outcome — audit-ready.
Open the live system and walk the five tiers of AI observability, from a single batch up to the training loop.
Open OmniBlend Live